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Removing OLD Group Gaskets - how?
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Discussions > Espresso > Espresso Mods > Removing OLD...  
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seedlings
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seedlings
Joined: 6 Jun 2007
Posts: 249
Location: Saint Joseph, MO 64506
Expertise: I love coffee

Espresso: Nuova Simonelli Premier V
Grinder: Rossi RR45
Vac Pot: Cory DCU / DCL Rubberless
Drip: Newco Air Pot
Roaster: breadmaker / homemade
Posted Sun Nov 9, 2008, 8:16pm
Subject: Removing OLD Group Gaskets - how?
 

When the gasket is the same hardness as the metal group, what's the best way to remove it for replacement?  I don't want to damage any metal around the gasket, but nothing I've found is doing the trick!  The temptation is to get the screwdriver and hammer...

These are probably original gaskets to a 10 year old machine.  I can't get either group's out.

CHAD
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ilVecchio
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Posted Sun Nov 9, 2008, 8:35pm
Subject: Re: Removing OLD Group Gaskets - how?
 

Have you tried driving screws into the gasket?  Works for me.

Joel
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Jules_Gobeil
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Posted Mon Nov 10, 2008, 4:27am
Subject: Re: Removing OLD Group Gaskets - how?
 

Here is a method that works with my Silvia.  I got that here on CoffeeGeek a while ago.  It may also work for you.  Good luck.

"Using the blind basket, lock into a cold machine like you're going to backflush the thing, and turn on the pump.  Wait a second for pressure to build up (you'll hear the motor start to lug) and slowly unlock the PF.  If the gasket is still pliable enough, the water pressure will build up under the gasket, and push it out with the PF.  If it's still good enough, it'll come out,  If it does't work the first coupla times, it probably isn't coming out.
Remember, this works almost as good on a cold machine as it does on a hot one.  The cold one won't spray scalding hot water on you when you pull the PF, though."

 
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stefano65
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Posted Tue Nov 11, 2008, 6:40am
Subject: Re: Removing OLD Group Gaskets - how?
 

In the extreme case that the above suggestions do not work
you will have to remove the group from the machine
and do it upside down ( or down side up) on a wise so you will have a clear view of the working area

 
Stefano Cremonesi
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rufusag
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Posted Wed Nov 12, 2008, 3:53pm
Subject: Re: Removing OLD Group Gaskets - how?
 

I was stunned by the state of group gasket when I removed it for the first time after using my machine for waaay too long.  As it turns out, it takes tools to get a crispy one out, and I ended up using a variety of scewdrivers, wood screws, and other sharp objects to hack it out. Like you, I was hesitant and afraid of damaging the group at first, but I got over it as I worked because nothing else worked.

I'm sure there are better instruction or guides out there on this, but here's my experience and some photos of the event: click here, if you want to check it out.
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seedlings
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seedlings
Joined: 6 Jun 2007
Posts: 249
Location: Saint Joseph, MO 64506
Expertise: I love coffee

Espresso: Nuova Simonelli Premier V
Grinder: Rossi RR45
Vac Pot: Cory DCU / DCL Rubberless
Drip: Newco Air Pot
Roaster: breadmaker / homemade
Posted Thu Nov 13, 2008, 9:03am
Subject: Re: Removing OLD Group Gaskets - how?
 

Tonight's the night.  I ordered new gaskets and <gulp> one new $65 NS filter basket (that $$ hurt).

rufusag, I'm afraid this removal is going to be much like yours.  I wondered for just a moment if these were graphite gaskets or woven carbon fiber...

Who knows, maybe the next super-indestructo asbestos-free material will be a coffeeoil-infused, baked-in neoprene-rubber.

The plan is to start with the screw trick (thanks all), then proceed with a screwdriver/icepick pryout approach, then clean the tar out with citric acid and toothbrush.  I'll post pics before, during and, hopefully, after.

prayers accepted,
CHAD
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CraigA
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CraigA
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Posted Thu Nov 13, 2008, 9:19am
Subject: Re: Removing OLD Group Gaskets - how?
 

seedlings Said:

The plan is to start with the screw trick (thanks all), then proceed with a screwdriver/icepick pryout approach, then clean the tar out with citric acid and toothbrush.

Posted November 13, 2008 link

Hey Chad, citric acid is used as a descaler for calcium & limescale deposits. I'd use some lacquer thinner or Methyl Hydrate to disolve any tar, degraded rubber. If you don't have that, Urnex espresso machine cleaner/Cleancaf/Cafiza, or dishwashing detergent which is mainly buffered TSP trisodiumphosphate. {;-)

 
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seedlings
Senior Member
seedlings
Joined: 6 Jun 2007
Posts: 249
Location: Saint Joseph, MO 64506
Expertise: I love coffee

Espresso: Nuova Simonelli Premier V
Grinder: Rossi RR45
Vac Pot: Cory DCU / DCL Rubberless
Drip: Newco Air Pot
Roaster: breadmaker / homemade
Posted Thu Nov 13, 2008, 10:12am
Subject: Re: Removing OLD Group Gaskets - how?
 

Thank you Craig.  I have some mineral spirits in the aresonal - certainly have dish soap.  Anything but the Dremel.  I'm pretty patient with a nylon "dish" scraper too, which has served me well.  I also have some DeOx-It electric contact cleaner that does wonders for removing residues of all types... but this is foodservice!  Maybe some plain old olive oil will help.

CHAD
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CraigA
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CraigA
Joined: 19 Dec 2001
Posts: 9,196
Location: Rexdale, Toronto, Ontario, Canada.
Expertise: I live coffee

Espresso: PID/PressureMod 2001...
Grinder: Mazzer Major/Rio, Mazzer...
Vac Pot: Bodum Santos manual, Yama 5...
Drip: BUNN ThermoFresh BTX-B...
Roaster: Refurb Behmor 1600, BBQ...
Posted Thu Nov 13, 2008, 10:24am
Subject: Re: Removing OLD Group Gaskets - how?
 

Heh, I was gonna mention the ol' standard nylon green scotchbrite pot scraper/scrubber that I have & use too. {;-D

CraigA: Green nylon pot scrubber.jpg

 
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seedlings
Senior Member
seedlings
Joined: 6 Jun 2007
Posts: 249
Location: Saint Joseph, MO 64506
Expertise: I love coffee

Espresso: Nuova Simonelli Premier V
Grinder: Rossi RR45
Vac Pot: Cory DCU / DCL Rubberless
Drip: Newco Air Pot
Roaster: breadmaker / homemade
Posted Thu Nov 13, 2008, 12:36pm
Subject: Re: Removing OLD Group Gaskets - how?
 

I was thinking these... but will use those too!

CHAD

seedlings: 2610_200.jpg
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