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I really need help with PIDing Amica
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mguterman
Senior Member
mguterman
Joined: 10 Dec 2002
Posts: 24
Location: West Haven, CT
Expertise: I live coffee

Espresso: Isomac Amica
Grinder: Mazzer Mini
Vac Pot: Bodum
Drip: Melita single cone
Roaster: Hottop
Posted Sun May 16, 2004, 8:35am
Subject: I really need help with PIDing Amica
 

I have all the bits and pieces to PID Amica.  Sadly, my liberal arts education has left me unprepared to set the PID device.  I have the manual, but I can't figure out what they are talking about.  Would someone who has done this please give me the various values that have to be plugged in.  I can go through the book and press the buttons and change values, but since I have no idea what the various values affect, I have no idea of what to do.  If this is too complicated to put on the forum and you are still willing to help, feel free to write me directly.

Thanks,

Michael
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dcbrown
Senior Member
dcbrown
Joined: 13 Jan 2004
Posts: 166
Location: Chicago
Expertise: I love coffee

Espresso: PID Zaffiro
Grinder: Innova i1d
Posted Sun May 16, 2004, 4:36pm
Subject: Re: I really need help with PIDing Amica
 

It seems like the manual goes out of its way to make it seem difficult. It's really not bad once you know which settings you need to bother with.

I'm at work now, but I'll look up the settings I'm using on the Zaffiro  and post them later tonight.
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dcbrown
Senior Member
dcbrown
Joined: 13 Jan 2004
Posts: 166
Location: Chicago
Expertise: I love coffee

Espresso: PID Zaffiro
Grinder: Innova i1d
Posted Sun May 16, 2004, 4:37pm
Subject: Re: I really need help with PIDing Amica
 

Oops, I forgot to ask, do you have a Fuji controller?
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mguterman
Senior Member
mguterman
Joined: 10 Dec 2002
Posts: 24
Location: West Haven, CT
Expertise: I live coffee

Espresso: Isomac Amica
Grinder: Mazzer Mini
Vac Pot: Bodum
Drip: Melita single cone
Roaster: Hottop
Posted Sun May 16, 2004, 6:35pm
Subject: Re: I really need help with PIDing Amica
 

dcbrown Said:

Oops, I forgot to ask, do you have a Fuji controller?

Posted May 16, 2004 link

Yes, I have the same unit you do.  I have essentially the same stuff you do, except that I got a 50 amp SSR with heat sink, which we are mounting outside the case.  My machine is on all the time and the specs on the SSR suggested that inside with no heat sink might me problematic.  

I really appreciate your help/  Thanks.

Michael
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dcbrown
Senior Member
dcbrown
Joined: 13 Jan 2004
Posts: 166
Location: Chicago
Expertise: I love coffee

Espresso: PID Zaffiro
Grinder: Innova i1d
Posted Sun May 16, 2004, 7:54pm
Subject: Re: I really need help with PIDing Amica
 

Michael

I think these are the only settings your likely to need to fiddle with.

rc = 1 second (cycle time...heating element will blink on at this rate)
P-F = F (set for degrees F)
P-dP = 1 (for 1 decimal digit display)
P-SL = 32F (temp measuring range - low)
P-SU = 300F (temp measuring range - high)
CTRL = FUZY (if you want fuzy logic...recommended)

P-dF = 1.2 seconds (time constant of input filter)

(shorter duration temp changes than P-dF are treated as noise. Don't use the 5 second time recommended in the manual, it will respond too slowly to changes)

------------------------------------------- -------------------------------------------

The following, P, i, and d, are tuned for each installation. They will control how aggressively the controller will seek its setpoint. They can be set automatically with autotuning, or you can fiddle. Mine is set up very nearly to proportional only control, and is not really optimized for my new thermocouple location.

P = 8.2 (% of range...as defined by P-SL and P-SU)
i = 300 seconds (smaller number would be more aggressive)
d = 0.0 (I have derivitive turned off for now)


AT = (set to 1 to start autotuning, but normally will be 0)

-------------------------------------------- -------------------------------------------
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dcbrown
Senior Member
dcbrown
Joined: 13 Jan 2004
Posts: 166
Location: Chicago
Expertise: I love coffee

Espresso: PID Zaffiro
Grinder: Innova i1d
Posted Sun May 16, 2004, 8:28pm
Subject: Re: I really need help with PIDing Amica
 

Here's my attempt at clarification on P, i and d values. I left this out of my main response, because you don't really need to know this, especially if you use autotuning, which I'd recommend.

P is the Proportional Band. It defines a range of temps near the setpoint where proportional control is used. Below this band the controller is 100% on, and above it is 100% off. If set too low you'll have overshoot and bounce. If set too high you'll sag below the setpoint and never reach it. Once you start fiddling with i and d this relationship is less clear. P is a percentage of the full scale. Don't compare P values with someone unless you know they have the same range defined (by P-SL and P-SU). Mine is set to 32F to 300F, so  P=8.2% gives a 22F range.

i is integral time (reset time) and d is derivitive time. They both effect how frequently the controller readjusts to reach the setpoint.  Smaller values of i and d will result in a more aggressive control, but can result in overshoot and bounce if set too low. In general, erratic behavior can be reduced by using larger values for i and d. Values for d are typically close to half of the i value.

For i and d, 0.0 is "OFF", a large value is weak, or nearly off, and a small non-zero value is strong. In other words, zero is the same as an infinitely large value. So Don't change from 0.0 to 0.1 ....it won't be a small change!

My settings are pretty conservative, mainly because I had problems with overshoot when the thermocouple was in the well. I haven't felt the same urgent need to refine the tuning now that the TC is on the side of the boiler.
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AndyS
Senior Member
AndyS
Joined: 10 May 2003
Posts: 474
Location: NY

Espresso: Tricked-out Silvia
Grinder: Robur, M3, Mazzer Mini
Vac Pot: Yama
Drip: no, I don't have a Clover...
Roaster: PIDed Popper
Posted Mon May 17, 2004, 6:45pm
Subject: Re: I really need help with PIDing Amica
 

dcbrown Said:

i is integral time (reset time) and d is derivitive time. They both effect how frequently the controller readjusts to reach the setpoint.  Smaller values of i and d will result in a more aggressive control, but can result in overshoot and bounce if set too low. In general, erratic behavior can be reduced by using larger values for i and d. Values for d are typically close to half of the i value.

For i and d, 0.0 is "OFF", a large value is weak, or nearly off, and a small non-zero value is strong. In other words, zero is the same as an infinitely large value. So Don't change from 0.0 to 0.1 ....it won't be a small change!

Posted May 16, 2004 link

This is only partially correct. For integral time on the Fuji controllers, yes, 0.0 is off and a large value is weak. For derivative time, 0.0 is off, but large values are strong!

When you autotune, you'll see that the Fujis return a derivative time that is about one fifth the integral time. If you're manually tuning, unless you have a lot of experience, it's probably better just to leave the derivative off (set at 0.0).

 
-Andy S
picture page:  http://flickr.com/photos/andy_s/sets/
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AndyS
Senior Member
AndyS
Joined: 10 May 2003
Posts: 474
Location: NY

Espresso: Tricked-out Silvia
Grinder: Robur, M3, Mazzer Mini
Vac Pot: Yama
Drip: no, I don't have a Clover...
Roaster: PIDed Popper
Posted Mon May 17, 2004, 6:52pm
Subject: Re: I really need help with PIDing Amica
 

dcbrown Said:

Here's my attempt at clarification on P, i and d values. I left this out of my main response, because you don't really need to know this, especially if you use autotuning, which I'd recommend.

Posted May 16, 2004 link

BTW, the Fuji PXR3 manual leaves out valuable information about manual tuning that was included in the older Fuji PXV manual. See pages 19-21 here:
http://www.ttiglobal.com/products/manuals/pxw_manual.pdf

 
-Andy S
picture page:  http://flickr.com/photos/andy_s/sets/
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dcbrown
Senior Member
dcbrown
Joined: 13 Jan 2004
Posts: 166
Location: Chicago
Expertise: I love coffee

Espresso: PID Zaffiro
Grinder: Innova i1d
Posted Tue May 18, 2004, 4:11pm
Subject: Re: I really need help with PIDing Amica
 

Thanks Andy for the clarification. The other manual is MUCH better, and is also better than anything I was able to find online!
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dan_kehn
Moderator
dan_kehn
Joined: 3 Apr 2003
Posts: 2,830
Location: Cary, NC
Posted Wed Aug 4, 2004, 5:09pm
Subject: Re: I really need help with PIDing Amica
 

Also see "Cliffnotes for PIDing Isomac Amica / Zaffiro".

-- Dan

 
www.home-barista.com
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