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Calcification on water level probe causes overflow of boiler in Giotto
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sdavies
Senior Member


Joined: 7 May 2006
Posts: 8
Location: Sydney
Expertise: I like coffee

Espresso: ECM Giotto
Grinder: still searching
Posted Sun Mar 23, 2008, 10:35pm
Subject: Calcification on water level probe causes overflow of boiler in Giotto
 

Hi to all
Does anyone know the solution to this? I am told it is a common problem, and has occurred twice to my Giotto classic.

The boiler keeps filling with water, seemingly failing to detect the maximum fill, and results in water overflowing out of the machine. This causes expensive repairs. I am told that the probe that detects the water level gets coated with calcification and can’t detect the water level. This happens despite only using filtered water.

This probe is meant to be one that can be simply withdrawn from the top of the boiler. If true, then a simple clean in vinegar should do the trick. However, I can’t tell which of the metal tubes entering the top of the boiler is the water detection probe (though I suspect it is the one with the electric wire attached on the far left of the attached photo).

Can anyone point out which is the correct probe? Any hints on how to do this removal and clean? There are nuts to loosen and remove as well – are there likely to be seals/gaskets to replace?

thanks
Stephen

sdavies: Giotto inside low res.jpg
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Lovey
Senior Member


Joined: 25 Jun 2005
Posts: 59
Location: Batemans Bay, Australia
Expertise: I love coffee

Espresso: Giotto Premium
Grinder: ECM Best
Roaster: 'Corretto'
Posted Mon Mar 24, 2008, 5:02pm
Subject: Re: Calcification on water level probe causes overflow of boiler in Giotto
 

G'day Stephen,
The boiler level probe is indeed the one that you've indicated.
There could be another problem in relation to the probe, apart from it getting calcified, which will cause it to fail.  If the water is 'too pure', like RO or distilled water, the probe won't 'detect' the water level and will cause the boiler to overflow.  Once you pull the probe out, you'll soon find out one way or the other which problem you have.
I believe that the probe can be just pulled out of the sleeve on top of the boiler, but be sure to mark it with a texta to make sure that it goes back in to the right level.  If it won't just slide out, you'll have to loosen the nut which surrounds it.
Good luck with it.
Steve.
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sdavies
Senior Member


Joined: 7 May 2006
Posts: 8
Location: Sydney
Expertise: I like coffee

Espresso: ECM Giotto
Grinder: still searching
Posted Mon Mar 31, 2008, 3:11am
Subject: Re: Calcification on water level probe causes overflow of boiler in Giotto
 

thanks for your help, Steve.
Sorry it took me a while to reply - I have been away.
Yes - I was aware that too pure water - without any minerals - does not allow the probe to detect the water level and can result in the same overflow problem.
But ECM serviced my Giotto and it was calcification.
In their report, they mention "Cleaned and trimmed back sheeth boiler probe
flushed boiler - reset water level".
I am not sure what trimming the probe can mean, or reseting the water level, so I'll check with them. I thought it would simply be a matter of cleaning the probe and repositioning it.
I tried to simply pull the probe out - it protrudes by 5ml only, but it must be held in place by the nut at the base. Again, when I relocate it, I am not sure how you make sure its position resets - I thought it would simply float.
Guess I will soon find out!
If you have any further hints about this, feel welcome to advise.
Thanks again for your help.
Stephen
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DavecUK
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DavecUK
Joined: 21 Sep 2005
Posts: 221
Location: UK
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Espresso: Izzo Alex Duetto (serial...
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Posted Mon Mar 31, 2008, 5:43am
Subject: Re: Calcification on water level probe causes overflow of boiler in Giotto
 

Lovey Said:

If the water is 'too pure', like RO or distilled water, the probe won't 'detect' the water level and will cause the boiler to overflow

Posted March 24, 2008 link

This seems to be a strange Internet myth that I have found does not actually happen in practice on any of the espresso machines I have tested.....I have used RO water with TDS levels below 7 ppm and on some even tried distilled water with TDS levels of 2 or 3 ppm. I don't really know where this one started, but certainly all espresso machines I have tested/reviewed during the last few years correctly detect the water fill level when using RO water. In the expobar user guide for the Pulser and Brewtus II they even recommend distilled water for the machine.

The auto-fill probe technology is common across the majority of prosumer espresso machines, so it's hard to imagine any machine working differently, or NOT working properly with RO water..certainly RO water with very low TDS definitely works fine in the following machines (with auto-fill technology):

La Spaziale S1 Vivaldi MKII (run off a bottle)
La Spaziale S1 Mini Vivaldi
Andreja Premium
Quick Mill Vetrano (when run off a bottle)
Giotto Premium (by Rocket Espresso)
Dalla Corte Mini
Izzo Alex MKI
Izzo Alex MKII
Izzo Vivi MKI
Izzo Vivi MKII
Fracino Heavenly
Isomac Millenium
Isomal Relax Automatica
Expobar Office Control
Expobar Office Pulser
Expobar Office Leva
Expobar Brewtus II
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sdavies
Senior Member


Joined: 7 May 2006
Posts: 8
Location: Sydney
Expertise: I like coffee

Espresso: ECM Giotto
Grinder: still searching
Posted Thu Apr 3, 2008, 4:22am
Subject: Re: Calcification on water level probe causes overflow of boiler in Giotto
 

Davec
sounds like you have done your tech homework on this. I have no idea - but I was always a bit suspicious about the advice that "too pure" water would not be recognised by the probe.
I am in Sydney - I will certainly print off your comments and ask the ECM Giotto distributors.
Stephen
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DavecUK
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DavecUK
Joined: 21 Sep 2005
Posts: 221
Location: UK
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Espresso: Izzo Alex Duetto (serial...
Grinder: Mazzer Mini E
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Posted Thu Apr 3, 2008, 4:29am
Subject: Re: Calcification on water level probe causes overflow of boiler in Giotto
 

sdavies Said:

Davec
sounds like you have done your tech homework on this. I have no idea - but I was always a bit suspicious about the advice that "too pure" water would not be recognised by the probe.
I am in Sydney - I will certainly print off your comments and ask the ECM Giotto distributors.
Stephen

Posted April 3, 2008 link

The Giotto I tested was by Rocket Espresso....ECM stopped making the Giotto a while back and sold the rights to Rocket. That said, I don't believe the basic design has changed at all...but yes the test machine worked fine on pure RO water. However, i should point out that I have a water softener and an RO unit because RO units work better on softened water and our water is so hard, the rest of the house appreciates it. For my personal machine, I actually add about 1 part softened to 6 parts RO water, just to bring the TDS up to around 50 for taste purposes and also to ensure that any "leeching" of copper (which will be minute) by the RO water is eliminated. I do try and keep the TDS to around 30-50 though, because again, I don't want to much other crap in the machine (there's more than limescale in the water that's not RO treated).

The manufacturers may actually believe this myth on the Internet...so many people do, it seems to have become an accepted fact that is never tested :-)

P.S. I only use RO for any test machines, because i like to ensure they are totally clean inside when returned (the RO water leaves zero deposits) and will remain smell free longer with RO left in the boiler.
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TroyR
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TroyR
Joined: 14 Apr 2004
Posts: 425
Location: St. Albert, Alberta
Expertise: I love coffee

Espresso: bezzera BZ02s
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Posted Sat Apr 5, 2008, 3:09pm
Subject: Re: Calcification on water level probe causes overflow of boiler in Giotto
 

DavecUK Said:

The manufacturers may actually believe this myth on the Internet...so many people do, it seems to have become an accepted fact that is never tested :-)

Posted April 3, 2008 link

Really?  It depends on the system and RO used to produce the water.

When I first started using a machine with autofill I had no problem using the RO water from my local filtered water store.  Then suddenly my, reservoir level detection probe stopped working.  Culprit... a fresh maintenance on the water store's RO and lower conductivity RO product water.

It's no myth, but it may vary case by case.

Cheers,
Troy
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DavecUK
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DavecUK
Joined: 21 Sep 2005
Posts: 221
Location: UK
Expertise: I love coffee

Espresso: Izzo Alex Duetto (serial...
Grinder: Mazzer Mini E
Roaster: Toper 1kg (sold) Gene Cafe
Posted Sat Apr 5, 2008, 4:01pm
Subject: Re: Calcification on water level probe causes overflow of boiler in Giotto
 

Troy,

If you check my posts, you will see the TDS of the water was measured and I had also used distilled with a TDS of 2 or 3....No domestic RO system is going to produce a TDS that low.....it still worked. My 5 stage RO system, gets my TDS down from 335 ppm to about 12ppm or around 97% rejection.

To produce water with a TDS less than 2 would be difficult....so I am puzzled by your post...but i suppose there will always be a few odd occurences.
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